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Rochling Sustaplast Sustason and Sustatron

Material Properties and Machining Guidelines for Sustason PSU, Sustason PPSU and Sustatron PPS

SheetsSheets
extruded 3/8" – 6" x 24" x 48"
5/8" – 2" x 48" x 96"
5/8" – 2" x 48" x 120"
calandered 1/8" – 1/2" x 48" x 96"
1/8" – 1/2" x 48" x 120"
cast 1/4" – 4" x 24" x 48"
1/4" – 4" x 48" x 96"
RodsRods
extruded 1/4" – 6" dia, 10 ft lengths
7" – 12" dia, 3 ft lengths
cast 2" – 4–1/2" dia, 10 ft lengths
5" – 12–1/4" dia, 4 ft lengths
13" – 23–1/2" dia, 2 ft lengths
TubesTubes
extruded 3/4" OD x 7/16" ID up to
20–1/2" OD x 13–1/2" ID
cast 4" OD x 2" ID up to
42" OD x 37" ID

Material Selection pdf

Sustason PSU Sustason PPSU Sustatron PPS
Common Name Polysulfone Radel R PPS
Chemical Reference PSU PPSU PPS
Specific Gravity D792 - 1.24 1.29 1.35
Tensile Strength D638 PSI 10,200 11,000 13,000
Tensile Modulus D638 PSI 360,000 390,000 480,000
Tensile Elongation D638 % 30 30 15
Flexural Strength D790 PSI 15,400 15,500 21,000
Flexural Modulus D790 PSI 390,000 350,000 575,000
Shear Strength D732 PSI 9,000 9,000 9,000
Compressive Strength D695 PSI 13,900 14,000 21,000
Rockwell Hardness D785 M M75 M80 M95
Rockwell Hardness D785 R R125 R120 R125
Durometer Shore D D2240 - D80 D80 D85
Izod Impact Notched D256 ft. lb/in 1.3 13 0.5
Coefficient of Friction (dry vs. steel) Dynamic 0.36
Coefficient of Linear Thermal Expansion D696 in/in/°F 3.1 x 10-5 3.1 x 10-5 2.8 x 10-5
Heat Deflection
Temperature @ 66 psi
D648 °F 359 417 400
Heat Deflection
Temperature @ 264 psi
D648 °F 345 420 230
Melting Point °F 424 535
Continuous Use °F 300 320 425
Thermal Conductivity BTU
in/hr/ft2/°F
1.7 2.42 2
Volume Resistivity D257 ohm–cm 5.0 x 1016 1016 4.5 x 1016
Dieletric Strength D149 volts/mil 425 400 540
Dieletric Constant D150 1 MHz 3.06 3.4 3
Flammability UL 94 V–0 V–0 V–0
Dissipation Factor D150 1 MHz 0.005 0.002 0.001
Water Absorption 24 hours D570 % by weight 0.3 0.37 0.01
Water Absorption Saturation D570 % by weight 0.6 1.1 0.03
FDA Compliance Yes Yes

Test state: Dry. The specified electrical characteristic values were measured on the natural–colored, dry material. In the case of other colorings (particularly black) or moist material, significant changes in the electrical characteristic values can occur.

The short–term max. service temperature applies only to applications with extremely low loading over a few hours. The long–term max. service temperature is based on the thermal aging of the plastics due to oxidation, which results in a decrease in the mechanical properties.

Temperatures are specified which, after a minimum period of 5000 hours, cause a decrease in the tensile strength (measured at room temperature) by 50% compared with the initial value. This value does not provide any information about the mechanical strength of the material at high application temperatures. In the case of thick–walled parts, oxidation at high temperatures only affects the surface layer, which can be better protected by adding antioxidants. The core area of the parts always remains intact. The minimum service temperature is determined decisively by a possible shock or impact load during use.

The specified values refer to low impact loading. The specified values have been calculated as average values on the basis of numerous individual measurements and correspond to our present state of knowledge. They merely serve as information about our products and as guidance values when choosing materials. They are by no means to be construed as a legally binding promise of any specific properties or suitability for specific purposes.

Since the properties are also governed by the dimensions of the semi–finished products and the degree of crystallization (e.g. nucleation through pigments), the actual values of the properties of a specific product can differ slightly from the information specified.

The following applies for polyamides: As a result of the absorption of moisture, the mechanical properties change, the material becomes tougher, more shock–resistant, the modulus of elasticity diminishes. Depending on the ambient atmosphere, temperature and time for the moisture to be absorbed, only one specific surface layer is however affected by the changes in properties. In the case of thick–walled parts, the core area remains unchanged.

The mechanical properties of fiber–reinforced materials have been calculated on injection–molded test specimens in grain direction. For the design of structures and the definition of material specifications, we are happy to supply you with appropriate information for your application upon request.

FDA Compliance based upon unfilled resins. Any special colors or additives can affect the compliance.

Machining Guidelines pdf

Sustason PSU Sustason PPSU Sustatron PPS
SAWING
a
clearance angle (°)
min 15 15 15
max 30 30 30
b
rake angle (°)
min 0 0 0
max 4 4 5
cutting speed (ft/min) min 98 98 1640
max 262 262 2625
c
tooth pitch (in)
min .079 .079 .118
max .197 .197 .197
TURNING
a
clearance angle (°)
min 6 6 6
max 8 8 8
b
rake angle (°)
min 2 2 0
max 8 8 5
d
setting angle (°)
min 45 45 45
max 60 60 60
cutting speed (ft/min) min 1148 1148 131
max 1312 1312 1148
feed (in/rev) min .004 .004 .004
max .012 .012 .012
DRILLING
a
clearance angle (°)
min 3 3 5
max 10 10 10
b
rake angle (°)
min 10 10 10
max 20 20 30
d
acute angle (°)
min 90 90 90
cutting speed (ft/min) min 66 66 65
max 262 262 191
feed (in/rev) min .004 .004 .004
max .012 .012 .012
MILLING
a
clearance angle (°)
min 2 2 5
max 10 10 15
b
rake angle (°)
min 1 1 6
max 5 5 10
cutting speed (ft/min) min 820 820 820
max 1640 1640 1640
SawingTurning Drilling Milling