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Rochling Sustaplast SustaPVDF, Sustadur PBT, SustaPET and Sustadur PET TF

Material Properties and Machining Guidelines for SustaPVDF, Sustadur PBT, SustaPET and Sustadur PET TF

SheetsSheets
extruded 3/8" – 6" x 24" x 48"
5/8" – 2" x 48" x 96"
5/8" – 2" x 48" x 120"
calandered 1/8" – 1/2" x 48" x 96"
1/8" – 1/2" x 48" x 120"
cast 1/4" – 4" x 24" x 48"
1/4" – 4" x 48" x 96"
RodsRods
extruded 1/4" – 6" dia, 10 ft lengths
7" – 12" dia, 3 ft lengths
cast 2" – 4–1/2" dia, 10 ft lengths
5" – 12–1/4" dia, 4 ft lengths
13" – 23–1/2" dia, 2 ft lengths
TubesTubes
extruded 3/4" OD x 7/16" ID up to
20–1/2" OD x 13–1/2" ID
cast 4" OD x 2" ID up to
42" OD x 37" ID

Material Selection pdf

SustaPVDF Sustadur PBT SustaPET Sustadur PET TF
Common Name Kynar 740 PBT PET PET + PTFE
Chemical Reference PVDF PBT PET PET + PTFE
Specific Gravity D792 - 1.78 1.31 1.41 1.44
Tensile Strength D638 PSI 7,000 8,000 12,000 10,500
Tensile Modulus D638 PSI 250,000 425,000 460,000 377,000
Tensile Elongation D638 % 100 30 30 5
Flexural Strength D790 PSI 8,000 14,000 17,000 14,000
Flexural Modulus D790 PSI 290,000 425,000 480,000 360,000
Shear Strength D732 PSI 8,000 8,500
Compressive Strength D695 PSI 10,500 15,000 15,000
Rockwell Hardness D785 M M75 M72 M93 M94
Rockwell Hardness D785 R R84 R125
Durometer Shore D D2240 - D77 D87 D80
Izod Impact Notched D256 ft. lb/in 3 0.6 0.5 0.4
Coefficient of Friction (dry vs. steel) Dynamic 0.58 0.2 0.19
Coefficient of Linear Thermal Expansion D696 in/in/°F 6.6 x 10-5 4.0 x 10-5 3.3 x 10-5 4.5 x 10-5
Heat Deflection
Temperature @ 66 psi
D648 °F 270 320 338 338
Heat Deflection
Temperature @ 264 psi
D648 °F 230 175 240 180
Melting Point °F 335 430 490 491
Continuous Use °F 290 230 230 210
Thermal Conductivity BTU
in/hr/ft2/°F
0.75 1.4 1.8 1.9
Volume Resistivity D257 ohm–cm 1014 >1013 1016 1016
Dieletric Strength D149 volts/mil 1600 400 385 400
Dieletric Constant D150 1 MHz 8.5 3 3.1 3.2
Flammability UL 94 V–0 HB HB HB
Dissipation Factor D150 1 MHz 0.06 0.02 0.02
Water Absorption 24 hours D570 % by weight 0.03 0.25 0.07 0.06
Water Absorption Saturation D570 % by weight 0.05 0.4 0.7 0.47
FDA Compliance Yes Yes Yes

Test state: Dry. The specified electrical characteristic values were measured on the natural–colored, dry material. In the case of other colorings (particularly black) or moist material, significant changes in the electrical characteristic values can occur.

The short–term max. service temperature applies only to applications with extremely low loading over a few hours. The long–term max. service temperature is based on the thermal aging of the plastics due to oxidation, which results in a decrease in the mechanical properties.

Temperatures are specified which, after a minimum period of 5000 hours, cause a decrease in the tensile strength (measured at room temperature) by 50% compared with the initial value. This value does not provide any information about the mechanical strength of the material at high application temperatures. In the case of thick–walled parts, oxidation at high temperatures only affects the surface layer, which can be better protected by adding antioxidants. The core area of the parts always remains intact. The minimum service temperature is determined decisively by a possible shock or impact load during use.

The specified values refer to low impact loading. The specified values have been calculated as average values on the basis of numerous individual measurements and correspond to our present state of knowledge. They merely serve as information about our products and as guidance values when choosing materials. They are by no means to be construed as a legally binding promise of any specific properties or suitability for specific purposes.

Since the properties are also governed by the dimensions of the semi–finished products and the degree of crystallization (e.g. nucleation through pigments), the actual values of the properties of a specific product can differ slightly from the information specified.

The following applies for polyamides: As a result of the absorption of moisture, the mechanical properties change, the material becomes tougher, more shock–resistant, the modulus of elasticity diminishes. Depending on the ambient atmosphere, temperature and time for the moisture to be absorbed, only one specific surface layer is however affected by the changes in properties. In the case of thick–walled parts, the core area remains unchanged.

The mechanical properties of fiber–reinforced materials have been calculated on injection–molded test specimens in grain direction. For the design of structures and the definition of material specifications, we are happy to supply you with appropriate information for your application upon request.

FDA Compliance based upon unfilled resins. Any special colors or additives can affect the compliance.

Machining Guidelines pdf

SustaPVDF Sustadur PBT SustaPET Sustadur PET TF
SAWING
a
clearance angle (°)
min 20 15 15 15
max 30 30 30 30
b
rake angle (°)
min 5 5 5 5
max 8 8 8 8
cutting speed (ft/min) min 131 131 131 131
max 328 328 328 328
c
tooth pitch (in)
min .079 .118 .118 .118
max .197 .315 .315 .315
TURNING
a
clearance angle (°)
min 6 5 5 5
max 8 10 10 10
b
rake angle (°)
min 5 0 0 0
max 8 5 5 5
d
setting angle (°)
min 45 45 45 45
max 60 60 60 60
cutting speed (ft/min) min 492 984 984 984
max 1640 1312 1312 1312
feed (in/rev) min .004 .008 .008 .008
max .197 .016 .016 .016
DRILLING
a
clearance angle (°)
min 10 5 5 5
max 16 10 10 10
b
rake angle (°)
min 5 10 10 10
max 20 20 20 20
d
acute angle (°)
min 130 90 90 90
cutting speed (ft/min) min 492 164 164 164
max 656 328 328 328
feed (in/rev) min .004 .008 .008 .008
max .012 .012 .012 .012
MILLING
a
clearance angle (°)
min 5 5 5 5
max 15 15 15 15
b
rake angle (°)
min 5 5 5 5
max 15 15 15 15
cutting speed (ft/min) min 820 984 984 984
max 1640 1640 1640 1640
SawingTurning Drilling Milling